Open cell polyurethane foams are softer and more elastic than closed cell foams, as well as being more compressible. At The Foam Company, we supply most grades of flexible foams and can order a specific foam of your choice (by order) - from economical, low-density foams to premium, long-lasting high quality flexible foams - both in soft and firm harnesses. We can cut flexible foams to size or profile upon request.
Premium gel-infused memory foams and overlays moulds itself to the contours of the body - commonly used for the creation of special surface cushioning effects in applications such as pillows, furniture cushions, armrest components, mattress overlays, and more. We also supply premium acoustic foam panels for achieving quality sound and noise control, absorbing reverberation and echo, and providing softer, clearer, and purer sound.
Browse our range of flexible polyurethane foam products below for use in both domestic and commercial applications.
Semi-rigid and High-Resilience Polyurethane Foams:
Low/Standard Density Foams
Polyurethane foam, particularly flexible polyurethane foam with a density of 1.0 to 1.5 pounds per cubic foot, offers a soft and lightweight solution. This low-density foam is perfect for applications requiring comfort, such as cushioning and padding.
Ideal for both individual and commercial use, it's readily available from polyurethane foam suppliers in various forms, including sheets.
Weighing four to five pounds per cubic foot, these foams provide a balance of softness and support.
Additionally, medium-density foams are commonly found in upholstered furniture and seating, offering a comfortable, durable cushioning solution that maintains its shape and resilience over time. Their balanced properties make them a popular choice for both residential and commercial settings where comfort and longevity are key considerations.
High-Resilience Foam
High-density polyurethane foam is durable due to its heavy weight and strong structure, indicating quality, not comfort. It's ideal for long-lasting applications, offered by suppliers in various forms, including sheets and flexible options.
Characteristics: Known for its excellent bounce and durability.
Usage: Preferred in high-end furniture and seating for its resilience.
Commercial Grade Foams
These foams are designed for budget-friendly markets, using fillers to reduce costs. Foam grades help choose the right polyurethane foam, including flexible and high-density types, based on density and quality. Suppliers provide a range of options to meet different needs.
Outdoor/Waterproof Foams
The Dryflow waterproof, open-cell foam is perfect for outdoor use in both homes and businesses. This flexible, high-density polyurethane foam, available in sheets from suppliers, offers durability and comfort in wet conditions.
Versatile Applications of Flexible Foam Sheets
The Foam Company is one of the largest foam suppliers for both industrial and personal uses. Some prominent applications include:
Low/Standard Density Foams
Usage: Ideal for casual use items that don't require long-term durability, like costume elements, craft projects, and light cushioning.
Applications: Often found in decorative pillows, light seating, and packaging.
Medium Density Foams
Usage: Strikes a balance between softness and support, suitable for products that need moderate durability and comfort.
Applications: Preferred for residential furniture, medium-use cushions, and some types of mattresses.
High Density Foams
Usage: Provides excellent support and durability, ideal for items that are frequently used and require long-lasting materials.
Applications: Used in high-quality furniture, supportive mattresses, and automotive seating.
Commercial Grade Foams
Usage: Designed for heavy-duty applications where durability and resilience are paramount.
Applications: Suitable for commercial seating, gym mats, and medical equipment.
Outdoor/Waterproof Foams
Usage: Engineered for resistance to moisture and environmental conditions, perfect for outdoor and marine applications.
Applications: Utilized in outdoor furniture cushions, boat seating, and waterproof mattresses.
Meeting The Diverse Needs
The Foam Company is your trusted source for industry-specific foam solutions. Our extensive product catalog serves wholesale clients and individuals with specialized foam applications.
Whether you are a construction professional in need of insulation solutions or a homeowner looking for custom foam products, we offer custom-cut foam sheets to meet your project requirements.
1. What factors should I consider before choosing polyurethane foam?
Keep the following factors in mind before choosing the foam sheet for your project or industrial needs;
Application: Define the specific purpose of the foam. Are you using it for insulation, cushioning, soundproofing, or another application?
Desired Properties:Consider the properties that are essential for your application, such as durability, insulation efficiency, flexibility, or comfort.
Budget:Determine a budget that aligns with your project's financial parameters. Or, you can also sign up for our commercial credit account.
2. Do you provide samples to test the foam's suitability?
Yes, we proudly offer samples to allow our clients to assess the foam's suitability for their projects. We understand that for an individual, investing in polyurethane sheets can be too much. So, it's a practical way to ensure the foam meets your requirements before making a final choice. Reach out to our team today!
3. How do polyurethanes address climate change?
Polyurethanes play a crucial role in mitigating climate change through several impactful avenues. For instance,
These materials excel as highly effective insulators. When appropriately applied, they enhance the energy efficiency of buildings, resulting in reduced carbon emissions associated with heating and cooling.
Additionally, polyurethanes find widespread use in vehicle manufacturing, chosen not only for their aesthetic and comfort-enhancing properties but also for their lightweight nature. This lightweight characteristic translates to fuel savings as vehicles consume less energy, ultimately leading to decreased emissions.
4. How do polyurethanes help in automotive applications?
Polyurethanes in the automotive industry provide a multitude of advantages, ranging from comfort, safety, and durability to fuel efficiency enhancements. Their lightweight characteristics contribute significantly to weight reduction in vehicles.
This weight reduction, in turn, leads to lower fuel consumption, which aligns with modern demands for more environmentally friendly transportation. Furthermore, polyurethane's exceptional sound insulation properties contribute to a quieter and more comfortable driving experience.
5. Are polyurethane foams costly?
Not at all! These foam sheets are affordable. We recommend you to evaluate the cost of polyurethanes in relation to their performance and the savings they generate over their lifespan. They usually prove to be highly competitive and cost-effective materials as compared to their alternatives.